Sunday, October 14, 2007

Building Unwheeldy

Dave Hershberger built the original Unwheeldy for as a Kinetic Sculpture Racing vehicle. In 2007 he decided to revisit the design and make something more direct. With direct drive. At some point along the way, I started helping him (along with a few other of his friends) and took some pictures, which assembled nicely into a movie:

(1:13)

Fundamentally, the wheel is a bicycle wheel. A five-cross sixty-spoke nine-foot diameter bicycle wheel wheel. The rims are aluminum tubing, bent (it takes about 1 1/2 pieces of 20' tubing for each wheel). The spokes are spoke wire, with a peened head and the other ended threaded to 56 tpi. Threading them was perhaps the riskiest part of the project, with the final solution coming into place pretty late: find a local bike shop with a Phil Wood spoke machine, having them form 1cm of thread, then using a Hozan thread chaser to form another few centimeters of threads--the small tool could not reliably start threading. Then it was a matter of building it with the previous hubs.

Frame building was more straightforward, done with a judicious combination of careful pre-planning and improvisation.

5 comments:

marouch said...

I liked so much it fell space autonomie. From Belgium

Jói said...

That is SO cool! I have a suggestion for your next project: A giant single wheel where two riders sit _inside_ the spokes! :)

Matthew Blain said...

Joi--I think a monowheel would be fun to build. Though perhaps quite difficult to ride.

See The strange story of vehicles with insufficient wheels. (And be sure to see all 5 pages from the clumsy index.)

Brion said...

hi, I am planning a school fair in late September in Santa Cruz. Do you ever bring unwheeldy to events for people to take rides on it? Let me know.

Brion

sprinsock@gmail.com

Vancouver Critical Mass Blogger said...

Wow, I've seen a few photos of this before over the years but never knew the name - this blog is great! I want to make one too! I've been experimenting with wooden wheels glued together under some tension. Far too heavy really - but requires only easier to get wood tools.

I would love to know how you made the hubs! And how did you ever calculate the correct spoke lengths? I know there are easy tools for doing that with standard size parts but this is anything but standard.

You've made a really inspiring thing here - great work! Great imagination! Bring it up to Canada sometime?